CoPilot 500 Printer Configurations

Single or dual printhead models delivering up to 5.6″ total print height.

CONFIGURATION
PRINT HEIGHT
PRINT SPEED
APPLICATIONS
Single head (oil)
2.8"
Up to 205 ft/min
Corrugate, cartons, porous materials
Dual head (oil)
5.6"
Up to 205 ft/min
Large area coding, multi-line
Single head (solvent)
2.8"
Up to 150 ft/min
Plastics, coated cartons, metals
Dual head (solvent)
5.6"
Up to 150 ft/min
Glass, shrink wrap, challenging surfaces
Standard Features
4.3" touchscreen, 500ml ink system, Ethernet & USB, Xaar piezo, dual-head capable controller

CoPilot 500 Quality & Performance

Built for demanding industrial environments with rugged construction and high-resolution precision.

Industrial Design

Durable touchscreen and rugged printhead construction built for industrial use.

High Resolution

185 dpi vertical resolution for crisp text, logos and scannable barcodes.

Large Ink Capacity

500ml cartridge or bag system reduces downtime and maximizes productivity.

Wireless Connectivity

Optional wireless communication and Orion™ PC software integration.

Barcode & QR Printing

Print all standard barcodes including 2D codes with precision clarity.

High Speed Printing

Oil-based speeds up to 205 ft/min, solvent-based up to 150 ft/min; HS option to 300 ft/min.

CoPilot 500 Frequently Asked Questions

What surfaces can the CoPilot 500 print on?
The system prints on porous materials like corrugate and cartons as well as non-porous surfaces including plastics, glass, shrink wrap, and metal. Oil-based or solvent-based ink options expand versatility.
What is the maximum print height?
The CoPilot 500 prints up to 2.8” from a single print head and up to 5.6” total when running two heads from one controller.
How fast can the system print?
Standard oil-based speeds reach 205 ft/min, solvent-based up to 150 ft/min. The high-speed option (CoPilot 500HS) achieves up to 300 ft/min with oil-based inks.
Does it support barcode and QR code printing?
Yes, the CoPilot 500 supports all standard 1D and 2D barcode formats including QR codes, Data Matrix, and GS1 barcodes.
What software is compatible with the printer?
The printer integrates with Orion™ message creation software, offering database connectivity, variable data printing, and wireless communication options for PC or tablet.